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Replacing a Furnace Thermocouple or Electronic Flame Sensor

By , About.com Guide

Replacing a Thermocouple
thermocouple

Thermocouple

© 2009 Lux Products

Thermocouple Replacement
Replacing a thermocouple is fairly easy if you follow these steps:
  • Shut off gas and power to the furnace.
  • Remove the furnace's access cover.
  • If the furnace has been running, wait 30 minutes or so until the thermocouple cools.
  • The end of the thermocouple is screwed into the gas control valve. Unscrew the nut that holds the thermocouple end fitting into the control valve.
  • The thermocouple is fastened to the standing pilot burner assembly bracket with a nut at the bottom of the bracket or a nut below and above the bracket. Unscrew the nut(s) and remove the thermocouple.
  • Connect the new thermocouple to the pilot burner assembly bracket.
  • Clean the threaded gas control valve opening and fasten the thermocouple end fitting to the gas control valve about 1/4 of a turn beyond where it feels tight by hand.
  • Turn on the gas and power to the furnace.
  • Turn on the pilot light and make sure about 1/2” of the thermocouple is in the pilot flame.
  • Replace furnace access cover.

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